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NorthMet - Advancing Towards Production The PolyMet project is located in northeastern Minnesota, immediately south of the northeastern end of the famed Mesabi Iron Range. The Range is a major mining district and, as a result, there is significant established infrastructure including road and rail networks, equipment suppliers and skilled labour. The project comprises the NorthMet ore body - which contains copper, nickel, cobalt, platinum, palladium and gold with traces of zinc and silver - and the Erie Plant, located six miles to the west and connected by private railroad to NorthMet. The NorthMet ore body is in the center of a trend of known polymetallic non-ferrous metal deposits on the northwestern contact of the Duluth Complex, an arc-shaped intrusive complex believed to have been emplaced along a system of northeast-trending faults associated with the Mid-continent Rift System that underlies Lake Superior. The Iron Range lies on the southern flank of the Archean Greenstones that form the Canadian Shield, and its eastern end is immediately north of the Duluth complex contact. The polymetallic deposits of the Duluth Complex are generally believed to comprise one of the three largest known concentrations of nickel in the world, after the established and well-explored districts of Norilsk in Siberia and the Sudbury Basin in Ontario, Canada. Mining in Minnesota Iron ore mined in Minnesota has been the backbone of the domestic US steel industry since the 19th century. Until the 1950's, mining focused on hematite, which is high grade "red" or natural ore that could be shipped directly to blast furnaces. With pressure on production during and immediately after World War II, much of the high grade was exhausted and production moved to lower grade taconite that needed beneficiation before it could be shipped to blast furnaces. This material required large processing plants in order to benefit from economies of scale. During the 1950's, 60's and 70's, seven large taconite plants were built along the range with an eighth at Silver Bay on the north shore of Lake Superior. In the 1940's, prospectors discovered some outcrops of non-ferrous mineralization near Ely, northeast of the NorthMet ore body. Subsequently, several major mining companies explored the area for copper and nickel between the mid-1950's and the early 1970's. In the late 1960's, U.S. Steel discovered NorthMet, initially targeting high grade mineralization at depth before moving "up dip" into lower grade material that outcropped. However, prior to the auto catalyst market and significant industrial demand for platinum group metals, the only metals of relevance were copper and nickel and nickel contamination of copper concentrate made the economics of 1950's technology flotation unattractive. Having drilled out NorthMet on wide spacing, U.S. Steel put the project on hold and ultimately sold an automatically renewable 20-year lease to PolyMet in 1989. The NorthMet-Erie Property After U.S. Steel's work, there have been three major developments that have transformed PolyMet's project. The first transformation occurred in the 1980's when an assay program sponsored by the Minnesota Department of Natural Resources identified commercial grades of Platinum Group Metals ("PGM's"). By this time, auto catalysts used to remove pollutants, especially carbon monoxide and nitrous oxides from car exhaust emissions had established a significant market for PGM's and improvements in PGM assay techniques had made it possible to detect the sort of grades found in the Duluth Complex. Following the recognition of the PGM potential as the third leg to the project, PolyMet acquired leasehold rights in 1989. The second transformation occurred in the 1990's as hydrometallurgical recovery of metals from primary, sulfidic ores became commercially established. In the late 1990's, ore from NorthMet was tested using this environmentally-friendly, energy-saving technology. As a result, a new management team took control and successfully completed a pre-feasibility study contemplating construction of an all new, stand alone project to produce copper, nickel, cobalt, PGM's, and gold at site. However, due to the worldwide downturn in the mining industry, the Company was unable to advance the project. The third transformation was the transfer of management control by the current team which recognized the potential to use the nearby Erie Plant to crush and grind the ore from NorthMet. The Erie Plant substantially reduces the initial capital cost, simplifies the permitting process, provides the majority of the heavy equipment needed to start production, and shortens the construction period significantly. The new management team, which took control in March 2003, optioned the Erie Plant later that year and subsequently exercised the option in November 2005. In parallel with securing ownership of the Erie Plant and extensive associated infrastructure, PolyMet completed a Definitive Feasibility Study ("DFS"), which confirmed the Technical and Economic viability of the project. The Erie Plant The Erie Plant and associated infrastructure was built by a consortium of steel companies in the mid-1950's for approximately $350 million (dollars of the day). It was one of the largest capital projects ever undertaken in the US at that time. The plant was built to process low-grade iron ore (taconite) and was subsequently acquired by LTV Steel and operated by Cleveland Cliffs, Inc. ("Cliffs"). It operated continuously until January 2001, processing approximately 100,000 tons of taconite per day. With LTV's second bankruptcy, the plant was shut down in January 2001 and ownership was ultimately transferred to Cliffs. Cliffs sought a new use for the plant but, by late 2003, would have been faced with having to start demolition. PolyMet's acquisition of an exclusive option to buy key parts of the plant, subsequently expanded, enabled Cliffs to defer site reclamation. PolyMet initially planned to operate the plant at 27,500 short tons per day, although its permit application allowed for expansion to 32,000 tons per day. In early 2006, PolyMet decided to complete its DFS on the basis of a 32,000 ton per day initial production rate. Even at this rate, PolyMet will only be using less than one-third of the historic plant capacity. The acquisition of the Erie Plant reduces the amount of investment and time required to build a similar facility. This acquisition provides most of the heavy equipment required for production. Project Description Cautionary note to U.S. investors: the terms "measured and indicated resource", "mineral resource", and "inferred mineral resource" are Canadian geological and mining terms as defined in accordance with National Instrument 43-101, Standards of Disclosure for Mineral Projects ("NI 43-101") under the guidelines set out in the Canadian Institute of Mining, Metallurgy and Petroleum (the "CIM") Standards on Mineral Resources and Mineral Reserves. We advise U.S. investors that while such terms are recognized and required under Canadian regulations, the United States Securities & Exchange Commission ("SEC") does not recognize these terms. Mineral Resources do not have demonstrated economic viability. It cannot be assumed that all or any part of a Mineral Resource will ever be upgraded to Reserves. Under Canadian rules, estimates of inferred mineral resources may not form the basis of or be included in feasibility or other studies. U.S. investors are cautioned not to assume that any part of an inferred mineral resource exists, or is economically or legally mineable. U.S. investors are urged to consider closely the disclosure in our Form 20-F which you can review and obtain a copy of these filings from the SEC's website at: www.sec.gov/sedgar.shtml PolyMet holds a 100% leasehold interest in the NorthMet property, which it leases from a private real estate company, RGGS, by making annual advance royalty payments of $150,000 per annum or a sliding scale royalty of 3% on the net revenues from the sale of metals and metal products. A total of 316,000 feet of drilling has been conducted on the NorthMet Project. The NorthMet deposit is one of the largest known, undeveloped non-ferrous metal projects in the world. It is a polymetallic magmatic sulfide deposit containing primarily copper, nickel and PGM's, hosted near the base of the Duluth Mafic Complex. With publication of the DFS in September 2006, summarized in a Technical Report under NI 43-101, PolyMet established SEC-standard mineral reserves. Proven and probable mineral reserves were estimated at 181.7 million short tons grading 0.31% copper, 0.09% nickel, and 0.01 ounces per ton ("opt") of precious metals. In September 2007, PolyMet reported an expansion in these proven and probable mineral reserves to 274.7 million short tons grading 0.28% copper, 0.08% nickel, and 0.01 opt of precious metals (palladium, platinum and gold). These reserves, which represent only 43% of the measured and indicated mineral resources, are based on copper at $1.25 per pound, nickel at $5.60 per pound, and precious metal prices of $210, $800, and $400 per ounce respectively for palladium, platinum and gold. These assumptions are much lower than the U.S. Securities and Exchange Commission's ("SEC") standard for reserve estimation. The reserves lie within measured and indicated mineral resources that were expanded to 638.2 million tons grading 0.27% copper, 0.08% nickel and 0.01 opt of precious metals (palladium, platinum and gold). In addition, inferred mineral resources total of 251.6 million tons grading 0.28% copper, 0.08% nickel, and 0.01 opt of precious metals. Mineral resources are not reserves and do not have demonstrated economic viability. Environmental Review PolyMet has already spent more than $18 million on permitting and environmental work. The Minnesota Department of Natural Resources ("MDNR") is the lead state agency involved in all aspects of mine-related permitting while the Federal government's role in the EIS preparation is lead by the U.S. Army Corps of Engineers ("USACE"). The State of Minnesota has engaged Environmental Resource Management and Knight Piesold to assist in the completion of the EIS. PolyMet is in the late stages of the environmental review process. In December 2008, the draft EIS being prepared by the MDNR and the USACE was delivered to PolyMet and to other government agencies for final review. The draft EIS will then be finalized and notice published in the state's Environmental Quality Board Monitor and the Federal Register that a 45-day period for public review and comment has started. In addition to providing a detailed project description, PolyMet has submitted more than 100 detailed technical reports to assist those preparing the EIS to assess the environmental impacts of the Project and to explore and evaluate the environmental impact of alternative approaches. The final EIS will incorporate analysis and appropriate responses to comments, a process that can take several months. Once the EIS receives a declaration of "adequacy" from the State and a "record of decision" from the Federal government, the various permits required for construction and operation can be issued. It should be noted that the government agencies that are involved in preparing the EIS are the same agencies that will be responsible for preparing the permits that PolyMet will need before the Company can commence construction. DFS Update On May 20, 2008 PolyMet reported revised plans and cost estimates for construction and operating costs. The revised plan includes:
On May 20, 2008, PolyMet updated its DFS capital and operating cost estimates reflecting both cost inflation and design scope changes since the DFS, including facilities needed to ship concentrate during the construction and commissioning of the new hydrometallurigcal plant. The total capital cost was estimated at $602 million, including approximately $100 million of expenditures on measures to protect the environment, $77 million for mining equipment that was assumed to be provided by a mining contract in the DFS has been incorporated as an operating lease in updated operating costs. The decision to sell concentrate during the construction and commissioning of new metallurgical facilities shortens the initial construction period, makes the project less sensitive to the delivery schedule for long lead time equipment such as autoclave vessels, and means that PolyMet can commence operations of the mine, the existing crushing and milling plant, the existing tailings disposal facilities, and the new flotation circuit, before starting the new hydrometallurgical plant. As a result of the staged approach, the total capital required prior to initial production and sales declines to $312 million. Operating Costs During the first five years of full-scale production, cash costs of production (excluding amortization of capital) on a co-product basis (allocating costs to each metal according to its contribution to revenue) are projected at $1.05/lb for copper, $4.57/lb for nickel, and $158, $632, and $316 per ounce respectively for palladium, platinum, and gold. These estimates are based on input cost levels from the second quarter of 2008. Alternatively, using the by-product method whereby revenues from other metals are offset against costs of a primary metal, the five-year average cash cost of copper would be minus $0.25/lb. Looked at another way, the operating margin is expected to be in excess of 60% on the Base Case. Toward Construction With completion of the DFS, PolyMet commenced planning for construction subject to receipt of operating permits. PolyMet has already transitioned into the detailed engineering and procurement planning phase in preparation for the start of construction. This includes detailed planning for the construction phase, commencement of detailed design work, and scheduling long lead-time equipment. Offtake Contracts PolyMet has entered into marketing and offtake agreements for a minimum of five years with Glencore AG for all its production. Construction Schedule and Start-Up PolyMet plans to construct the project in two stages:
Production Financing PolyMet has engaged BNP Paribas as lead financial advisor to assist it in securing production financing in the least dilutive manner.
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